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API REPORT 80-15 Probability-Based Fatigue Design Criteria for Offshore Structures


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API REPORT 80-15 Document Information:

Title
Probability-Based Fatigue Design Criteria for Offshore Structures

American Petroleum Institute

Publication Date:
Feb 1, 1981

Scope:

EXECUTIVE SUMMARY

Metal fatigue in the welded joints of offshore structures subjected to oscillatory wave loading is a possible mode of structural failure. The overall goal of this project is to critically examine fatigue design procedures for steel platforms.

In offshore construction where so many design factors are subject to considerable variability, a probabilistic approach seems particularly relevant. Therefore a specific goal will be to develop probability based procedures which could be used for (a) safety checking, and (b) a basis for recommending code requirements.

The following components of the fatigue problem were studied in the first year project (1979).

1. The rainflow method of measuring and counting stress cycles of a random process for fatigue analysis is generally regarded by fatigue experts as the most accurate. This method was used as a basis for developing a general form, which is easy to use, for predicting fatigue in a joint of an offshore structure. The study demonstrated that a current analysis technique in common use by the petroleum industry produces fatigue life estimates which are conservative by approximately 25 to 30%.

2. A method of statistical analysis of fatigue (S-N) data was proposed. Fatigue data on welded tubular joints of various sizes and loading conditions from several investigators were analyzed. Summary statistics are presented herein.

3. Various approaches to fatigue reliability analysis were reviewed.

4. An example fatigue analysis of a joint, data of which were provided by a member of the advisory committee, was studied. Deterministic fatigue analysis procedures commonly used by the industry were compared with a probabilistic fatigue analysis. The purpose of such an exercise was to (a) identify those factors in the fatigue design process which are most important, and (b) attempt to define a measure of acceptable risk as a basic requirement in the probabilistic approach.

Results of the second year project (1980) reported herein include the following:

1. A fatigue reliability model suitable for safety checking of joints or as a mechanism for code review was proposed. Demonstrations of the performance of the model showed that its form is compatible with analysis procedures currently employed in the petroleum industry.

2. The process of computing stresses in joints of platforms from oceanographic data was identified as a major source of uncertainty in fatigue life evaluation. An attempt was made to quantify the uncertainties associated with various ways a company might perform its analysis.

3. A demonstration of how the level of reliability implied by RP 2A could be evaluated using the proposed model was provided. The third year (1981) study will focus on code evaluation and implementation of reliability based fatigue criteria.

4. A study of the consequences of fatigue failure of members of a redundant structure was initiated. The goal of such a study is to relate joint reliability to system reliability. Preliminary results showed that structural redundancy in offshore platforms can be very effective in reducing the risk of platform failure due to fatigue.

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